Continuous Reclaimed Rubber Production Line

Advanced Solution for Waste Tire Recycling

Our Reclaimed Rubber Production Line is designed to convert waste tire rubber powder into high-quality reclaimed rubber through a controlled devulcanization and refining process.

The system integrates automatic feeding, precise formulation control, continuous processing, and intelligent packaging, ensuring stable product quality and high production efficiency.

图片名称
图片名称

This solution is widely used for producing reclaimed rubber for:

· Tire retreading

· Rubber sheets and mats

· Conveyor belts

· Industrial rubber products

Process Flow

Rubber Powder

Automatic Feeding

Mixing and Devulcanization

Refining

Straining

Sheeting

Cooling

Cutting & Weighing

Wrapping

Packing

Finished Product

Detailed Process Description

Automatic Feeding & Batching System

Automatic Feeding & Batching System


· Accurate dosing of rubber powder, oil, and additives

· Ensures stable formulation and consistent product quality

· Fully automated control with real-time monitoring

Mixing and Devulcanizing Process (Core Technology)

Mixing and Devulcanizing Process (Core Technology)


· Equipment: High-speed mixing & devulcanizing system

· Function:

       Breaks sulfur cross-links through heat and mechanical shear

       Restores rubber plasticity and re-processability

· Features:

       Precise temperature control

       High efficiency and energy-saving design

· Closed-loop conveying system

· Prevents contamination and dust emission

· Enables continuous production operation

Refining&Straining

Refining&Straining


· Equipment: Two-roll refining mill

· Function:

       Improves rubber uniformity

       Adjusts Mooney viscosity

       Removes impurities such as steel and fiber residues

       Ensures high purity and product quality

Sheeting / Extrusion

Sheeting / Extrusion


· Converts refined rubber into continuous sheets or customized profiles

· Flexible product dimensions based on customer requirements

Cooling System

Cooling System


· Rapid cooling to stabilize shape

· Prevents deformation and sticking

Automatic Cutting, Weighing & Wrapping, Packing System

Automatic Cutting, Weighing & Wrapping, Packing System


· Fixed-length cutting

· Accurate weight control

· Protective film wrapping

· Fully automated packing

· Ready for storage and shipment

Key Advantages

High Automation

· Fully automated from feeding to packing

· Reduced labor cost and human error

Continuous Production

· Pneumatic conveying + silo buffering

· Ensures stable and uninterrupted operation

Stable Quality Control

· Precise formulation and process control

· Consistent Mooney viscosity and product performance

Energy Efficient

· Optimized power consumption

· High output with lower energy cost

Clean & Environmental Friendly

· Closed material handling system

· Reduced dust emission and pollution

Final Product Applications

Final Product Applications


· Tire retreading rubber

· Rubber mats and flooring

· Conveyor belts

· Industrial rubber components

· Automotive rubber parts

Why Choose Our Solution?

Why Choose Our Solution?


· Proven devulcanization technology

· Turnkey project delivery

· Customizable capacity and configuration

· Reliable performance with low maintenance